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What is Incineration?   <pdf version>

Burning Garbage, to make it "disappear" has always appeared to be an attractive solution to the problem of waste. With increasingly consumptive lifestyles, and a burgeoning population, more garbage is being created per capita than ever before. Industrial, municipal and medical wastes have been increasing both in their complexity as well in their toxicity. Very often the component of our waste are unknown except to an expert, and those innocuous looking products can posses toxic chemicals, metals and other pollutant precursors.

A magic wand that can make all this vanish into thin air is a tempting but utopian concept. A technology such as incineration that makes such promises has increasingly come under critical scrutiny especially during the past decade, and in fact actually creates more pollution than it takes away.

The technology of the incineration of waste has undergone many advances in the past decades. From simple kilns, today's modern incinerators can be equipped with very sophisticated pollution control equipment, and be designed for specific waste streams such as municipal solid waste, hospital waste, industrial waste, or hazardous waste.

However, owing to the basic process of burning, it has inherent problems and these get magnified manifold when the process is not carried out as per recommended standards. But even where standards are strictly maintained, production of heavy metals, dioxins and furans by incinerators is inevitable. Advocates of this technology, chiefly the industry, cite the common, but increasingly questioned, list of arguments to market it to waste authorities worldwide.

Incinerators do not make waste disappear: they reduce it to ash and to air emissions, both potentially hazardous. Waste is hence converted to another form of pollution, more difficult to control and even more toxic. Besides, there are numerous problems with regulating incinerator performance, which also have direct polluting environmental impacts besides affecting human health.

By EU definition, "incineration plant" means any stationary or mobile technical unit and equipment dedicated to the thermal treatment of wastes with or without recovery of the combustion heat generated. This includes the incineration by oxidation of waste as well as other thermal treatment processes such as pyrolysis, gasification or plasma processes in so far as the substances resulting from the treatment are subsequently incinerated.

This definition covers the site and the entire incineration plant including all incineration lines, waste reception, storage, on site pretreatment facilities, waste-fuel and air-supply systems, boiler, facilities for the treatment of exhaust gases, on-site facilities for treatment or storage of residues and waste water, stack, devices and systems for controlling incineration operations, recording and monitoring incineration conditions;

Bharati Chatuverdi and Ravi Agarwal, "No fire without Smoke: A Critical Look at Municipal and Hazardous Waste Incineration, Shristi, 1995.

Directive 2000/76/EC of the European Parliament and of the Council of 4 December 2000 on the incineration of waste Official Journal L 332 , 28/12/2000 P. 0091

The Incineration Process   <back>

Incineration is a process of fast exothermic oxidation. In the case of solid waste a few processes can take place, like pre-heating, drying, degassing, ignition, incineration and, possibly, post-combustion of insufficiently burnt incineration products. Three factors are most important for the incineration process, so called "three T's", namely: time during which waste remains in the combustion chamber, temperature of incineration and turbulence of air and gasses in the combustion chamber.

100 - 250 °C — drying, physical separation of water and carbon dioxide, separation of sulphur compounds begins;

340 - 380 °C — decomposition of aliphatic compounds, separation of methane and other gas hydrocarbons begins, low-temperature oven gas is enriched with carbon compounds;

400 °C — decomposition of organic acids and organic nitrogen compounds;

500 - 600 °C — bituminous substance changes into oil or primary tar;


~ 700 °C — solid fuel changes into gas fuel; the gasification is accompanied by incineration;

700 - 980 °C — post-combustion of solid residue and gas products of incomplete combustion.

Pawel Gluszynski, Western Pyromania Moves East, Waste Prevention Association

History
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The idea of destroying waste through incineration in appliances designed exclusively for that purpose appeared in Europe in the second half of 19th century. It may have been inspired by fascination with power producing steam engines. Production of steam was one of the main reasons for building incinerators. Among other motives were the necessity of waste "bacteriologic sterilisation" to prevent spreading of diseases as well as quick disposal of the increasing amount of waste resulting from rapid industrialisation and development of cities.

The first incinerator was built in Paddington, England, in 1870. It did not work long though as waste processed in it had too large content of water and ash. In spite of attempts to burn carbon-enriched waste, the plant was not able to produce the planned amount of steam, and thus also energy, so it could not fulfil its main purpose. Moreover, people living in the vicinity of the incinerator, poisoned with black stinking smoke, protested against the plant.

Though the first incinerator appeared to be a failure, the technology itself began to be very popular in Great Britain. Till the beginning of our century, over 210 plants were built, 14 of which in London. One of the longest-working incinerators was built in Manchester in 1876 and closed down in 1903. In 1893 the construction of the first incinerator on the Continent, in Hamburg, was started. Ten years later appeared others in Denmark (Frederiksberg, 1903), Sweden (Stockholm-Lövsta, 1906), Belgium (Brussels), and in Switzerland (Zürich).

In the same time first incinerators were built in the Middle Eastern Europe, in Czech (Brno, 1905) and in Poland (Warsaw, 1906). An installation in Warsaw functioned for a considerably long time, that is until it was destroyed by military operations in 1939.

The region of the Middle Eastern Europe quickly reached the "standards" of the rest of the world. However, there had been a longer tradition of environmental friendly waste management. The first in Europe waste segregating and recycling plant was constructed in Budapest, in 1883.

About 1900 in Vienna, Stuttgart and Paris pyrolysis installations for production of methane were constructed. The heat generated by combusting of the methane was to be used for steam production. However, impossibility to obtain gas of a stable composition and large amounts of unburned residue, up to 63% of the input waste, were reasons for economic collapse of the plant.

In the 80's of the 19th century the incinerators spread from Europe to reach the USA. In 1885-1908 there were 180 stationary and mobile incinerators in operation, burning waste collected indirectly from streets. In 1909 most of them (102) were closed down because of construction failures. The incinerators adjusted to the European conditions appeared to be unsuitable for incinerating waste of composition typical for the contemporary USA in that time.

At the beginning of the 20th century the European incinerators were also closed down because of considerably lower costs and higher efficiency of using other energy sources, like coal, gas or oil, instead of waste.

Problems occurring in the first incinerators did not result in giving up this method of waste destruction. New designs were introduced, the combustion temperature was raised, the chimneys were built higher in order to disperse the pollution better. In the 30's the essentials of the technology were constituted for the plants, and they have prevailed to our times.

In the years between the two World Wars and soon after the Second World War, several hundred incinerators were built all around the world; only in the USA there were about 700 of them. The popularity of waste burning decreased at the beginning of the 50's because incineration was superseded by a cheaper method, that is waste dumping.

However, the recession did not last long. At the beginning of the 70's an idea of massive incineration of waste was widely promoted, mainly in Europe. The were a few reasons for the phenomenon. First of all, the content and amount of waste radically changed. Formerly, the main components of waste were ash and slag from domestic stoves as well as organic substances. Now more paper, cardboard and plastic waste appeared, which was caused by the increase in package production, especially of disposable containers. Decreasing amount of ash and slag resulted from appearing of central heating in towns. Consequently, the waste energy value raised and the incineration process became more efficient. More energy could be obtained while less residue remained. For advocates of incinerators this was an argument in favour of "utilisation of waste as an energy source" and including the plants into the town heating systems. Additionally, the energy crisis was a reason for utilising the "waste fuel" and reducing consumption of conventional fuels, namely coal and petroleum.

Incineration was to solve more and more apparent problems caused by toxic waste not only coming from manufacturing processes but also contained in the municipal waste. This attitude was a consequence of the policy prevailing at that time, focused mainly on pollution control rather than on the prevention. It was assumed that the environment is capable to accept certain amount of toxic substances without side effects.

The above factors as well as a conviction that the incineration technology is fully developed resulted in the common belief that incinerators would, in future, supersede other methods of waste management, first of all - waste dumps.

In fact, most of the incinerators constructed then were prototypes, still lacking sufficient final solutions. Many of them were just boilers designed for coal, not waste, burning.

In the same time, in the 70's, it was planned to widely introduce toxic waste incineration at sea. Ships designed exclusively for that purpose were to destroy chlorinated waste, mainly the chlorinated organic compounds, one of the most poisonous substances known to the man. The first ship of this type was Mathias I, since 1969 belonging to Germany. Within twenty years eight such ships were built; three of them were in operation up to 1991. The exact amount of waste incinerated by them is unknown. The last accessible statistics date from 1985, when 105,709 tonnes of chlorinated waste from 10 countries of the Western Europe was incinerated at the North Sea.

From the very start there were serious problems with operating and controlling the ship-incinerators. In the consequence they were forbidden in the USA as well as in the Mediterranean and Baltic countries. Finally, at the Conference of the Ministers of the North Sea Countries, a resolution was passed banning waste incineration at sea since 31st December 1994.

As far as incinerators for municipal waste are concerned, the situation in the USA was slightly different. 364 plants were functioning there since 1969. In 1970 new regulations were issued considering protection against the air pollution, called Clean Air Act. More strict law resulted in shutdown of most of the incinerators. In 1979 only 64 incinerator worked.

However, unlike in the Western Europe where in the 80's the market for waste incinerators rapidly collapsed, in the USA the plants again began to arouse interest.

"Many decision makers in the U.S. were persuaded in the early 1980s that the Europeans had long trouble free history of operating trash incinerators in Europe and that the technology was popular with citizens and officials. This message was usually coupled with an all-expenses-paid trip to a number of European plants which appeared squeaky clean. They were seldom taken to speak with local citizens or activists, nor were they taken to see waste management alternatives." Paul Connett.

Since the second half of the 70's alarming news was spread about pollution resulting from incinerating toxic and municipal waste. Large emission of dioxins, furans and heavy metals, mostly cadmium and mercury, was observed. Thorough examination of incinerators, completed in the 80's, confirmed that waste incineration was the main source of toxic substances emission.

The advocates of incinerators claim that the technology is still very popular in the West, which is only partly true. In fact, new incinerators are being built but only to replace the closed down old plants. Facing the common protest against building the new installations and due to development of waste reduction programs and municipal waste recycling, the market for incinerators in the Western Europe has been rapidly falling for the last decade.

Good examples for this phenomenon can be two toxic waste incinerators, some of the biggest in Europe: Kommunekemi-Nyborg in Denmark and Ekokem-Riihimaki in Finland. Because the amount of toxic waste in both countries decreased, the executives of the companies to which the plants belong are desperately seeking contractors for waste delivery in order to keep the incinerators profitable.

Although in the USA, in the late 80's, many incinerators were built, the market for incinerators may collapse there as a result of last resolutions issued by the US EPA concerning toxic waste incineration. Other reasons were researches on the impact of dioxins and furans done by the institution as well as considerable decrease of the amount of waste caused by recession and introduction of recycling.

"[...] things could go from bad to worse for the economics of incineration. Cities are facing huge costs to fit all but the newest plants with modern air-pollution-control systems. Utilities are fighting back against a federal law that forces them to buy electricity from incinerators at above-market price. And the Supreme Court has agreed to hear two cases, either of which could prove devastating for municipalities, bondholders, taxpayers and companies that own incinerators. All of this has brought construction of new plants to a near halt." Jeff Bailey, "Up in Smoke", Wall Street Journal, Wednesday, August 11, 1993.

As in the West the incinerator-building companies and the consulting firms lack orders they look for them in the post-communist countries. Over last five years in the Eastern European countries offers were made for building various types of incinerators and pyrolysis plants for municipal, hazardous and hospital waste. Deliveries of waste, mostly toxic, were proposed in return for building installations destroying it. There were also attempts to sell ash and slag from incinerators as "material for building roads or for other practical use."

Pawel Gluszynski, Western Pyromania Moves East, Waste Prevention Association, Greenpeace, 1995.


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Manny Calonzo and Monica Wilson